Remove the engine guard from the bottom of the motor. Discussion in 'Thumpers' started by soberdude05, Mar 27, 2009. Scan this QR code to download the app now. I am a big body, and the stock clutch and springs just wasn't making the grade. You didn't mention weather the bike was warmed up or cold. Like it's all or nothing? I don't trust the dealer ether. elkster88 5 yr. ago. I am at a loss on this one. Get your Kawasaki KLR 650 clutch cable: http://bit.ly/klr-650-clutch-cable-1Learn how to replace the clutch cable on a Kawasaki KLR650. Motion Pro 03-0384 Black Vinyl Clutch Cable, New All Balls Racing Clutch Cable 45-2128 For Kawasaki KL 650 E (KLR) 08 09 10 11 12 13 14 15 16 17 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017, Motorcycle Control Cable Clutch Cable Compatible with Kawasaki KLR 650 C (1995-2004)/ 54011-1350, ZZOY Motorcycle Universal Long Black Clutch Cable Wire Compatible with Yamaha XVS650 V-Star Custom 1998-2014/Drag Star XVS650/400 1997-2002 1996-2012, BossBearing Clutch Cable for Kawasaki KL650A KLR650 1996 1997 1998 1999 2000 2001 2002 2003 2004. I think the manual calls for 2-3 mm of play. This is where the other end of the clutch cable can be accessed and adjusted -- both the cable itself and the ratchet assembly with the adjusting . I modded the hell out of my own KLR and this is still the best bang for the buck mod I have. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. secure your cable adjustment setting. http://www.klr650.net/forums/forumdisplay.php?f=36, (You must log in or sign up to reply here. Works awesome on the KLR and is also adjustable. Reddit and its partners use cookies and similar technologies to provide you with a better experience. There's a mechanism inside the clutch cover that the cable connects to that operates the clutch and pulls . and our BAD BAD BAD! I used standard Penzoil 10W40, it was on sale. I had to go over the whole bike. Now it doesn't. Ditto here. KLR 650, loose clutch - grinding when shifting Discussion in ' Thumpers ' started by cornchip, Aug 23, 2009 . Magura Clutch Bleed Kit, w/ 4oz. I don't want a 16 year old school kid working on my bike. moments since I wasn't transferring power at the expected release point. Motion Pro 03-0384 Black Vinyl Clutch Cable 22 $1565 In the video, see how to Enter email to be notified when this product is available. I didn't ride much the first year so I only have about 3000 miles on it. Also whenever the problem first started it didn't feel like it was slipping it just felt like the adjustment kept getting worst until there was none left . Thanks for the suggestions. 1987 through 2007 KLR650 Wrenching & Mods, https://www.dropbox.com/s/1ed28pckohff9xk/My modifications to KLR2.doc?dl=0, 2008 through 2018 KLR650 Wrenching & Mods, KLR & Other Motorcycle Related Discussion. Get your Kawasaki KLR 650 clutch cable: http://bit.ly/klr-650-clutch-cable-1 Learn how to replace the clutch cable on a Kawasaki KLR650. Or there is moisture in your cable that has frozen. The clutch is too new to have problems, IMO. Changed it after doing the doohickey upgrade a couple weeks ago. Choose an option above to see pricing and add to cart. At Amazon, a Gen 1 cable is $11.03 with free shipping. Step 3. I know I've been putting out a lot of tutorials lately, and you probably want to see some adventure already. Then back up at the bar lever, carefully tighten to remove the last of the slack. Motion Pro Choke Cable for Kawasaki KLR-250/650 85-07, Rareelectrical New Clutch Cable Compatible With Kawasaki Motorcycle KLR 650 KLR650 1987-2007 by Part Number 54011-0001 540110001, Motion Pro Black Vinyl Clutch Cable (03-0441), Motorcycle Control Cable Clutch Cables Compatible with Kawasaki KLR 600 A/B/ 54011-1214, Motion Pro Throttle Cable (Stock) Compatible with 08-18 Kawasaki KLR650, Terisass Motorcycle Clutch Cable Clutch Cable with Adjuster Plastic Motorcycle Clutch Cable Linkage Line 47.2 Inch Motorbike ATV Clutch Cable for 125cc 150cc 200cc 250cc ATVs Dirt Bikes & Scoote, Clutch Cable: Seamless Shifts, Unmatched Control, Organize Your Cables in front of Handlebar, Shop an ever-evolving catalog of repair solutions, RUTU 7/8" Handlebar Left Clutch Lever and 39Inch Clutch Cable Fit for 50cc 70cc 90cc 110 cc 125cc RFZ SDG DB17 DB27 DB007 SSR KLR 650 Chinese Dirt Bikes Pit Bike Mini Motor Bike, Motion Pro Choke Cable (Standard) Compatible with 87-07 Kawasaki KLR650. #3. on2wheels52 , Aug 17, 2008. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I both loosened and tightened the clutch cable with very little effect. Is the nut closest to the engine the stop nut or the adjuster nut? http://www.kawasakiversys.com/forums/archive/index.php/t-1288.html. Somone on this forum already did the Magura Clutch mod -, "If there is too much play in the clutch lever, the clutch will slip. But the point is you needed a new clutch cable installed, this is how I did it. In the video, see how to disconnect the cable, use a little garage hack to route a new cable through the machine, and then connect it. Replacing a clutch cable is pretty simple. Nov 18, 2006 (Edited) Only show this user . Ten minutes of readjustment and then bike was much more rideable. Generally you'll spend less than $20 just about anywhere. A Gen 2 clutch cable will set you back $15.47. ). CLUTCH LEVER STICKER The Rekluse EXP Kit for Kawasaki KLR 650 INSTALLATION & USER'S GUIDE Doc ID: 191-6347A Doc Rev: 122214 . David, I would say that you definitely should lube the cable, but it may be a little more than that. Watch the actuator arm & adjust until just the slightest movement of the clutch causes it to work. The locking hub vibrates loose and the cable gets out of sync often. It's not a Tractor.It's a LOCOMOTIVE!! Mon - Fri, 9:00am - 5:30pm PST. We'll never charge a restocking fee for items returned in new unaltered condition within 60 days. The mounting is very similar on both and automatically adjusts the slack. I'd like to have it feel sturdy, and have it engage about halfway through being let out. Winter times a commin' and I just might have to try it on. Touratech USA does not accept I noticed this the first week I owned the bike. As the cable ages it will stretch a little. Matthew Bochnak offers a few do-it-yourself tips for proper adjustment of this key component. Meaning, what is optimal pull for when it starts to grab? Adjusting Your Motorcycle Clutch and Why It's Important | The Shop ManualRead more on Common Tread: https://rvz.la/35jWclGOut of whack clutch-cable slack doe. So, I suspected my clutch was getting a little slippy. I don't measure I go by feel with my middle finger. I adjusted mine within the first two days of getting mine. Entire contents Copyright 2023 Touratech USA. I made some tight low speed turns before I noticed the difference in the friction zone and I had a couple of "oh shit!" ). Shop products from small business brands sold in Amazons store. . Does it really make any difference if the adjustments are made at the engagement lever on the motor or at the lever? Also some friction modifiers added to various oils can penetrate the surface and cause expansion, this reduces the "play" between the plates and gives a grabby feel. After I go back to 1up with minimal luggage I notice that I have no friction zone anymore. All Rights Reserved. It caused a very jerky response. Something to think about regarding adjustment is to try to place the slotted opening in the lever adjustment screw in a downward angle so that it does not act as a funnel to gather water and dirt into the cable. For a better experience, please enable JavaScript in your browser before proceeding. Questions about this product? Prices subject to change without notice. Wouldn't you just adjust it until it doesn't do that anymore? Various schools of thought but what we did in the shops was to adjust so that there was a small amount of adjustment screw thread out of the lever. I use this same oil in my KLR and have experienced no friction or clutch problems as a result. I, too, had to adjust my clutch within my first week. Improve the clutch feel and control of your KLR 650 with this easy upgrade from Magura. Really nice when loaded up and riding stop and go in a Hilly town. All rights reserved. The thing that bothers me the most is the sudden change after riding with a lot of weight. I adjust my cable often as it doesn't seem to want to hold a steady position. Remove the 10mm bolt from the top of the handguard and loosen the lower bolt. You are all gonna laugh ,but I use a feeler guage(narrow obtained fronm Grainger thru my work) to check the gap,started doing it on my Triumph originally (same adjustment range) it workes and makes measuring very easy. I like to have power almost right away so mine is in quite a bit. Come join the discussion about performance, touring, modifications, classifieds, troubleshooting, adjustments, reviews, maintenance, and more! liability for incorrect spelling, printing errors (including prices), incorrect specifications or grammatical It can be less than 2mm of lever, aslong as it isn't actuating the clutch at rest. Right now I have the adjustment at the engine in the middle, and the one at the lever all the way backed out. Just to clarify, are you saying there is very little slippage when you engage the clutch? It lightens up the the clutch pull by about 30% and makes he friction zone a mile wide." Have a container ready to catch the coolant as it drains out. Magura clutch kits ensure an easier operating pressure, a constant pressure point, no more cable adjustment, and smooth clutch actuation to ensure the perfect take-off every time. Some pictures out of a manual would be really great. These are Partzilla prices, you'll pay something for shipping. It is not dis-ingaging completely when I pull it in and can't shift gears at a stop. The difference happened after doing a couple long rides with a heavy load, at least I think. Details Improve the clutch feel and control of your KLR 650 with this easy upgrade from Magura. 2HE, Glad to hear you like the new modded clutch arm. This kit comes with everything you need for the install: Clutch lever, perch, mounts, all clutch switch connections, clutch lines, and slave cylinder. If something goes bad on me out there it's a long walk back for help.\r\rReplacing a clutch cable is pretty simple. Can anyone tell me which adjustment does what? I have a '06 KLR and have ridden 1up for the first 2 years. Corporal: Hot-Shot: An expert who has answered 20 questions. If there is not enough slack, the release bearing will be under load all the time and is not designed for this constant loading. I need to figure out what changed since it has dramatically altered my riding style. Is there a standard adjustment for pull mechanism vs. at the cable? i set mine so there's about 1/4" - 1/2" play in the lever, adjusting at the lever if there's enough there, if not you'll have to adjust at the engine :thumb: I have short fingers so I set mine to start engaging when the lever is about 1/4" from the grip. On almost every cable actuated clutch on any Japanese bike mad. I liked it the way it used to be. Show more. I don't know if this exists for the Gen 2 but I also downloaded the "Manual Supplement" for free online and it's a wealth of knowledge. I'm having trouble getting my clutch adjusted on my KRL. Loosen the nuts locking the clutch cable in place near the clutch arm to release all tension at the handlebar end. Aug 15, 2012 Add to quote Share Only show this user Check the clutch cable. . There may be some pros out there facepalming themselves over my techniques, and short cuts they know that I don't. This item qualifies for free standard shipping! If you know a better way please leave some comments below that can help me in the future and other who watch this video. Come join the discussion about performance, modifications, adjustments, classifieds, troubleshooting, maintenance, conversions, and more! Thanks for the suggestions. My clutch cable seems to be getting stuck when it's really cold out (tonight in Raleigh, NC the temp is 26F, "realfeel" 18.which isn't that coldbut for NC it is). Step 1. It appears that not all companies specifically list the EC additive since they are not required to by law. #1 cantrell Rider and Writer Joined: Aug 25, 2006 Oddometer: 138 Location: Northern Virginia I'm having trouble getting my clutch adjusted on my KRL. 1 Heres how to replace the clutch plates on your KLR 650: https://youtu.be/Cwcv2EP1Py8VIDEO HIGHLIGHTS:Disconnecting clutch cable - 0:54Routing new clutch cable - 2:05Connecting new clutch cable - 3:30Clutch cable adjustment - 4:25Buy OEM Kawasaki KLR 650 parts here: http://www.partzilla.com/parts/search/Kawasaki/Motorcycle/2008/KL650E8F+KLR650/parts.html?utm_source=youtube\u0026utm_medium=video\u0026utm_campaign=description_btfTalk to us:Twitter: https://twitter.com/partzillaFacebook: https://www.facebook.com/PartzillaInstagram: https://www.instagram.com/partzilla/In the video were working with a 2008 Kawasaki KLR 650, but you will have similar steps for your Kawasaki dirt bike. A new OEM Gen 1 clutch cable costs all of $6.38. Now i hope that answers inquiring minds.LOL, Also, if you really noticed my user name ". Normk - I appreciate the basics and now understand the consequences of too much or too little tension. The thing that bothers me the most is the sudden change after riding with a lot of weight. Anyone have some pointers for me? 1 Al_Kydah 4 yr. ago Bar risers may limit the travel . If your clutch feels sub par, take a couple minutes (you can do it on your next ride it's so easy) and adjust the cable slack to obtain the correct 2-3mm gap at the lever and you will be rewarded with a perfect feeling clutch. It is only a matter of convenience regarding the KLR clutch adjustment whether at top or bottom. Reddit, Inc. 2023. One customer quoted me. " Contiguous 48 states only. The Fora platform includes forum software by XenForo. I broke my clutch lever, and since replacing it, I can't get it just how I want it. JavaScript is disabled. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. See page 45 of the service manual if available.". If that's the case the plate surfaces may be galled. If your bike is equipped with an aftermarket clutch cable, or your OEM cable is old or has stretched, you . Nov 1, 2013 I just put a new clutch cable on my 01 and it made a huge difference. And on the engine adjustment. I just put a new clutch cable on my 01 and it made a huge difference. http://klrworld.com/forums/index.php?topic=51.0, (You must log in or sign up to reply here. 1996-2023, Amazon.com, Inc. or its affiliates, Enter a new vehicle to add it to Your Garage and filter the results below. There may be some pros out. for some time (non-EC type). i checked it today, and I had to back it out it bit. Privacy Policy. Business, Economics, and Finance. Looks like it will fit in place of the Cable and Dual Star out of Washington sells them for the KLR's. A review of the 2023 Kawasaki KLR650 Adventure, an affordable and capable ADV bike. This system replaces the clutch lever and cable with a small, lightweight hydraulic system for improved clutch control. Crypto Just return the item and we'll issue a full refund to the original payment method. Rekluse!Adventure-Bike!EXP! I had a passenger and some luggage for a total of 390lbs for about 500 miles. Now it works fine. And yes, I mistakenly used a non SG rated auto oil before I read all the problems with the EC additive. Check them and adjust them often. Features include: No fading, superfine modulation, almost maintenance-free, automatic compensation for clutch wear and UP TO 20% LESS actuating force! Short of Locktite, I'm ok with adjusting the cable as long as I know it needs to be done. Results 1987-2007 KAWASAKI KL 650A KLR 650 CABLE, BLACK VINYL, CLUTCH, Manufacturer: MOTION PRO, Manufacturer Part Number: 03-0204-AD, Stock Photo - Actual parts may vary. If your bike is equipped with an aftermarket clutch cable, or your OEM cable is old or has stretched, you . Thanks for the post. Clymers says, "turn the clutch release lever so it points back, then install the cover.
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